Description
This busbar is a custom DIY500AMP.COM design built for a client project. It uses a high-performance triple-layer structure of:
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0.2 mm pure copper
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0.2 mm pure nickel
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0.2 mm pure copper
Each unit is individually designed, laser cut, and precision welded by DIY500AMP, and ships ready to install.
Design and Fitment
To ensure perfect compatibility, we also created a custom battery tray design to match the client’s existing tray. The design was shared with the client for review and fit confirmation before production to guarantee proper sizing.
Specifications
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Approx size: 192 mm × 133 mm
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Estimated ampacity: up to 300 A
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Structure: Copper–Nickel–Copper sandwich for low resistance and durability
Production Details
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Material cost: $37 (Copper $17 + Nickel $20)
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Labor: $75
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Total production cost: $112
Included
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Custom design work
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Battery tray modeling and fit validation
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Laser cutting of all layers
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Welding and final assembly, ready to install